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FibreTQS a unique On-Line Monitoring system provides total quality monitoring for all types of synthetic fibre processing equipment including, POY, FDY, T+I, BCF, DTY and ATY, providing the users clear benefits in downstream processing, enhancing reputation and reducing costs
FibreTQS System
- Sensors are available to measure a range of parameters including; Spin Finish Level, Interlace, Broken Filaments, Slubs, Denier Variation, Denier Change, Tension and Crimp Modulus - The sensors recommended for each process are detailed in the individual process data sheets.
- Electronics Distributed Electronics carry out all high-speed data acquisition and signal processing as well as providing a range of I/O functions
- PC Software A simple intuitive user interface with a mimic display of the machine provides the current status of the machine at a glance. Details of this are shown under User Interface below
- Plant Integration - Provides facilities for data export and control of multiple FibreTQS machines from a single PC.
FibreTQS User Interface
FibreTQS provides a graphical display of the machine layout that indicates both threadline running status and quality grade by the colour of the package icons. 
Clicking on a winder icon displays details of the current readings and clicking on individual threadlines provides:
- Current readings
- Summary data for the package to date
- Details of off quality events
- Real Time View graph
- Analysis tools to aid troubleshooting
- Quality reports from previous packages
- Access to historical trend data
FibreTQS Grading and Reporting
FibreTQS continuously monitors data from all measurements and grades packages in real time based on the limits and grading criteria defined in the Merge Setpoints. The key grading limits available in the merge setpoints are:
Mean Variation - the minimum, maximum and CV values are checked against mean data
Transient Faults – minimum and maximum limits are checked against each individual reading and in the case of a fault, a graph of the event is captured.
Slubs and Broken Filaments – grading is based on the number of Slub events, and/or the total number of Broken Filaments per package.
On the basis of the faults identified, FibreTQS automatically assigns a quality grade to the packages (Grade 1, 2, 3, 4 or reject). This quality grade is displayed at the machine PC and can be transmitted automatically to any automatic handling / packing system immediately when the package is doffed.
Flexible Reporting
A range of reports are available to summarise package quality and off quality events; by machine, merge group, winder, or threadline over flexible time periods. Full shift reporting facilities are included. These reports summarise the number and weight of packages in each grade and allow lists of packages in selected grades to be printed.
When viewing these reports on screen it is possible to view / print details of:
- Off quality events for any selected package
- Package summary data for each property
- Trend data for each property for the duration of the package
The following PDF leaflets can be downloaded:
To download Chinese Leaflets please go to the Downloads page
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